7.1 Introduction The viscoelasticity of a compound is intimately related to its processability in the postmixing operation such as extrusion and injection moulding. In this chapter, however, viscoelasticity is used to characterise the end-product of mixing. One area of importance is to relate the viscoelastic properties to the composition of the compounds. Because the rubber formulation usually contains many additives, only the additives which have a significant influence on mixing and on viscoelastic properties of the compound are discussed. This narrows down the material variables to rubber grades and fillers. The low MW additives such as extending oils, plasticisers and tackifiers are important but are not included here except for an example of the oil-extended rubber. All the compounds were mixed to give a satisfactory degree of homogeneity, judged to be acceptable on the basis of commercial standards. 7.2 Viscoelastic properties of compounds The mechanical properties pertinent to the mixing of rubber include viscoelastic properties at small as well as large deformation and failure behaviour. An overriding question is how the viscoelastic properties of gum rubber contribute to these properties of the compounds. This question is answered by choosing several grades of gum rubbers which have the same chemical composition but are different in molecular architecture and therefore, have different viscoelastic properties. Selecting a standard formulation which gives satisfactory mixing, the viscoelastic properties of gum rubbers and compounds may be compared. Samples for this experiment were NBRs with 33% acrylonitrile content [1] (see Table 7.1). The characterisation of gum rubber is discussed extensively in Chapter 6 and reference [2]. Samples A and B are gel-free if analysed using ASTM D3616-95 [3]. The main difference is in the Mooney index [4]. Samples B, C, and D have similar Mooney values but their viscoelastic properties are very different from each other. Sample C contains 50% microgel, crosslinked particles, whereas Sample D has 75% macrogel, a molecule having many long branches. The compounds contain 40 phr N550 carbon black
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