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commedity polymer blends

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الكلية كلية هندسة المواد     القسم قسم البوليمرات والصناعات البتروكيمياوية     المرحلة 4
أستاذ المادة عبير عدنان عبد محمد الجيلاوي       04/01/2016 15:50:12
2- PS/Engineering Resin Blends
The majority of PS blends that belong to this category are mixtures with PPE(Poly phenyl ethylene).

PPE

Discovery of PPE miscibility with PS led to a family of Noryl™
blends, commercialized in 1965.
The PPE/PS blends show the glass transition temperature, Tg = 100 to
210°C, continuously increasing with PPE content. The most often used compositions contain less than 30 wt% of PPE (PPE is about three times
more expensive than PS).
PS/PPE blends have been used as a replacement for PS in applications where higher HDT(Heat deflection temperature) and/or impact strength is required.
These alloys areeasy to foam for the manufacture of, e.g., hot water piping insulation, in automotive applications, etc.

Example 2: Acrylonitrile-Butadiene-Styrene (ABS)


?The first mechanical blends of NBR with SAN(Styrene + Acrylonitrile),known as “type-A ABS,” date from 1936.



?In themid-1940’s, Dow started emulsion polymerizationof “ABS type-G”.

?By the late 1950’s, the highheat ABS were invented.
?Weather-resistant ABS can be obtained either by the incorporation of EVAc(Ethylene-co-vinyl acetate), or by replacing PB with EPDM(Ethylene-co-propylene-co-diene).

1- ABS/PVC Blends
There are several reasons for blending PVC with ABS-type copolymers, viz. to improve processability, mechanical properties, and low-temperature toughness.
Good properties of these blends originate from the miscibility between PVC and SAN-part(Styrene-co-acrylonitrile) of ABS.


PVC
In some commercial blends, viz. Geloy™, ABS may be replaced by ASA(acrylonitrile-co-styrene-co-acrylate) to obtain improved miscibility and weatherability. For enhancement of HDT, SMA(Styrene-co-maleic anhydride) may also be added.



The blends with more than 30 wt% PVC are self-extinguishing, but are more difficult to process.

2- ABS/PC
resistance, but poor to gasoline, aromatic hydrocarbons, esters, ketones and some chlorinated hydrocarbon.
There are many similarities between ABS/PVC and ABS/PC blends. Both are immiscible, having three distinct phases of PVC or PC, SAN, and an elastomer . The blends are compatibilized by the dipole-dipole interactions between PC and SAN, particularly evidentin SAN with? 25 wt% AN. ABS/PC blends can also be compatibilized by incorporation of either acrylic, acidic or epoxy groups.

Example 3:Polyvinylchloride (PVC):


Owing to poor thermal stability of PVC, the high temperature blending must be avoided. Thus only few PVC/engineering resin blends are known.
The first commercial blend of this type is Cylon™. Here PVC is the matrix, and PA (that melts below 215°C!) the dispersed phase. The two
resins were compatibilized using the well known PVC plasticizer — Elvaloy™ (a terpolymer of ethylene, carbon monoxide and acrylics). These soft to semi-rigid alloys were commercialized for wire coating, automotive applications and blow molding. They are flame, abrasion and chemicals resistant, easy to process, and tough.


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